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How to install T480 battery?


The ThinkPad T480 uses Lenovo’s Power Bridge design: a small internal battery plus a removable external rear battery. The external pack is a quick swap; the guide below focuses on the internal battery replacement with clear, safe steps—then shows how to put everything back together.

Common battery-related symptoms on a T480

  • Rapid percentage drops or unexpected shutdown at 15–30%.
  • “Plugged in, not charging” or charging stuck at a fixed %.
  • Battery Health/Full Charge Capacity far below design value.
  • Device runs only on AC; power loss when AC is unplugged.
  • External pack drains but internal stays at 0% or vice versa.
  • Physical swelling, hot battery, or a wobbly chassis bottom.

If you see any of the above—especially swelling—replace the affected battery and recycle it properly.

Choose the correct T480 batteries

All options below are T480-compatible. Pick one internal (required) and one external (your endurance choice).

Type Capacity Product Buy
Internal (built-in) 24Wh (01AV421)
Lenovo 01AV421 24Wh internal battery for ThinkPad T480

Essential for Power Bridge; enables hot-swap of the rear pack.
Buy Internal 24Wh
External (rear, removable) 24Wh — 61 (01AV423)
Lenovo 61 24Wh external battery for T480

Thinnest option; light daily use.
Buy 24Wh 61
48Wh — 61+ (01AV427)
Lenovo 61+ 48Wh external battery for T480

Great balance of runtime vs. weight.
Buy 48Wh 61+
72Wh — 61++
Lenovo 61++ 72Wh external battery for T480

Maximum endurance; creates a “humpback” profile.
Buy 72Wh 61++
The external battery is simple to replace—slide the latches and pull it out. The procedure below focuses on the internal battery.

Safety first

  • Back up your data and shut down properly when prompted.
  • Use a small Phillips screwdriver and an ESD strap if available.
  • Do not work on a swollen or physically damaged battery—replace it immediately and recycle properly.

Disable the built-in battery (BIOS)

Before opening the chassis you must electronically disable the internal battery in BIOS.

Step 1

Disconnect the power adapter.

Step 2

Press the power button.

Step 3

Tap the F1 key repeatedly to enter the Setup (BIOS) menu.

Step 4

Select the Config menu.

Step 5

Select the Power menu option.

Step 6

Select Disable Built-in Battery.

Step 7

Select Yes in the confirmation box.

Step 8

The system will shut down, and the internal battery is disabled.

To re-enable the battery later, simply connect AC power. The system will re-arm the internal battery automatically.

Remove Removable (External) battery

Step 1

Slide the latch marked with “1” to the unlocked position.

Step 2

Slide the latch marked with “2” to the unlocked position and slide the battery out to remove it.

Base cover assembly

Step 1 — Remove the connector cover

T480 connector cover location
Pop off the small connector cover first.

Step 2 — Loosen six screws

T480 bottom screws to loosen
Loosen (do not fully remove) the six captive screws on the bottom case.

Step 3 — Lift and remove bottom cover

Lift from center in battery bay to remove T480 base cover
Lift from the center of the battery compartment and remove the cover.

Built-in battery (internal) — removal

Step 1 — Disconnect

Disconnect the internal battery cable from the system board.

Disconnect internal battery cable on T480
Gently pull the connector straight out—don’t lift by the wires.

Step 2 — Unscrew

Remove the two (2) Phillips screws securing the internal battery.

Remove two screws securing internal T480 battery
Keep screws in a cup so they don’t go missing.

Step 3 — Lift out

Lift the battery from the system and set it aside for proper recycling if it’s faulty.

Lift and remove the internal battery from T480 chassis
Avoid bending or puncturing the pack.

Install the new internal battery & reassemble

  1. Place the new internal battery into position.
  2. Reinstall the two screws and tighten snugly (do not over-torque).
  3. Reconnect the battery cable to the system board.
  4. Re-fit the bottom cover from the hinge side, press around the edges to seat, then tighten the six screws.
  5. Reinstall the connector cover.
  6. Slide in your external (rear) battery and lock both latches.
Re-enable power: Plug in the AC adapter to re-enable the internal battery. Power on the laptop and verify charging LEDs and battery status in Windows/Lenovo Vantage.

Post-install checks & tips

  • Health check: In Lenovo Vantage, confirm Full Charge Capacity is close to the design value of the new pack.
  • Calibration (optional): Do one normal discharge to ~10–20% and charge to 100% uninterrupted to refine the gauge.
  • Conservation mode: If you mostly use AC power, enable charge thresholds (e.g., stop at ~80%) to reduce wear.
  • Thermals: Keep vents clear—heat accelerates battery aging.

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